Construction: The Garage Shelves

It was a mess. Now it’s not.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse movies that go with many them — by clicking the new home construction tag.

I need to start by reminding readers that I have a very large garage. The 60 x 48 footprint is split into a four car garage (24 x 48), a double-wide RV garage (24 x 48), and a shop/general storage area (12 x 48). If you’re doing math, that’s 2880 square feet.

Of garage.

Woody Says
My friend Woody wrote this on my big white board during my moving party back in 2014. He wasn’t kidding.

The great thing about a big garage is that there’s plenty of space to store stuff. The bad thing about a big garage is that there’s plenty of space to store stuff.

I’m doing what I can to keep the garage organized, but even though most things have their place, that place isn’t exactly neat and orderly.

It Started with the Bungee Cords

The other day, I decided to clean up and sort out my bungee cords and ratchet tie downs — you wouldn’t believe how many I have because even I’m having trouble believing it.

I’d been racking my brains on a solution that would enable me to hang them neatly in order of size in a place that was out of the way. That’s when I remembered the curtain rods. When I lived in my Arizona house, I’d bought a few really nice ones. I wasn’t about to leave them behind — not even with shrimp stuffed in them (look it up) — so I packed them. Of course, I don’t have curtains on my windows here so I don’t need curtain rods. They remained wrapped up in bubble wrap in a corner of the garage.

Bungees
Some of my bungees and tie downs and ropes after putting up the curtain rod. I found a bunch more here, there, and everywhere the next day. The horizontal wooden beams are called girts, by the way. I live in a post & beam building. Beyond the vapor barrier is the metal exterior of my building. The car garage is not insulated.

I unwrapped the living room rod and grabbed a bungee cord. Sure enough, its hook fit neatly over the narrow black rod. A half hour later, the rod was hung on one of the girts in my Jeep garage — each garage bay is assigned a vehicle; the Jeep is in the first bay — and I was taking great joy in arranging my bungee cords and ratchet tie-downs. And ropes and straps.

The Shelves Came Next

I started thinking about how stupid it was to have all that dead space right below the bungee cords. How about a couple of shelves?

Big Shelves
This was the first set of shelves I built for the garage. (Tiny dog for scale.) They’re free-standing and very heavy duty. And just plain heavy. I made two more shorter sets and a workbench with two shelves based on the same design. The RV garage/shop is insulated.

I should mention here that I’ve created shelves elsewhere in my garage. The biggest project was a set 8 feet long and 8 feet tall made of 5/8 plywood and 2 x4 lumber. It was quite a chore to build them, which I did with them lying down on the floor. When I tried to stand them up, I couldn’t. I had to wait for a friend to come by and lure him down into the garage — which was about as difficult as it sounds. (Men love my garage.)

I had limited space in the car garages, though. After all, I had to fit the cars in. Each garage bay is about 12 feet wide. There aren’t any walls between them — it’s one big open space. I knew I could fit shelves that were about 12 inches deep. (The big ones are 24 inches deep.) And I realized that I could build them in place, right against the wall, using the tops of the girts as supports for the shelves. That would save another inch and a half because each shelf could go right up against the exterior metal walls.

So I went to Home Depot and bought a sheet of about 1/2 inch plywood. While I was there, I saw a really nice piece of sanded 1/2 inch plywood that was in the cull pile because of a nasty scratch in one corner. But 70% off? A $35 sheet of wood for $10? No brainer! I brought both pieces over to the big wood cutter and got a Home Depot guy to cut each of them into 8 foot x 1 foot strips. Then I picked up a few 2x4s, along with some very nice 2×3 cull pieces and a long 2×4 cull piece. I don’t see anything wrong with using cull lumber to build shelves in a garage.

Did I mention that I also returned a bunch of lumber I’d bought about a year before but never used? The return completely covered the cost of the new lumber, as well as some additional screws and other supplies I needed in my shop. I threw everything into the back of the pickup, hung a red flag on the long 2×4, ran a few errands, and went home to make dinner with a friend.

The next morning, I really should have tended to my bees, but my truck was blocking my quad and I figured it would be best for me to offload the lumber and move the truck. Or maybe just offload the lumber and build the shelves to get the lumber completely out of the way.

So I did.

Let me explain a little bit about how a post and beam building — or pole building — is constructed. They start by digging holes in the ground and planting vertical posts. My building is made with a combination of 6×6 and 6×8 pressure treated posts. Then they nail the girts in horizontally, 24 inches on center. Next, they put the roof trusses atop the posts. They add rafters to finish framing out the roof. They cover that with insulation or a vapor barrier or both and then screw on the metal skin. They pour the concrete slab last — if the building has one (mine does). If you’re interested in seeing my building built in a time-lapse movie, be sure to check out this blog post.

The posts are usually 12 feet apart. In the bungee cord area, however, the distance between the door to my stairwell and the first post was only 7 feet. The reason: the front door and entrance vestibule is also on that wall. So the shelves needed to be just 7 feet long.

I dragged the saw horses my friend Bob had made me — they’re taller than standard sawhorses and much nicer to use — to the driveway outside the garage door, which I opened. I used my circular saw to make the cuts; later, I used my miter saw and table saw to get cleaner cuts when needed. And bit by bit I assembled the pieces I needed to build a short set of shelves with just a top and bottom shelf. The bottom shelf needed two cut outs — one for an electrical outlet (long story) and the other for the pipe for the outside hose bib. I got to use my new 1-1/2-inch hole saw, which I’d actually bought for a beehive project.

Bungee wall with shelves
Here’s my bungee cord wall with the new shelves. I arranged all the tools I used for the project on the shelves.

I had to make a few blocks out of scrap wood to support various components of the shelves as I assembled them and screwed them together. I drilled pilot holes — I always do a neater job when there’s a hole predrilled for a screw. I used two 2×2 lengths that had been sitting around forever for the front horizontal shelf supports. These were small shelves so they didn’t need to be very heavy duty.

When I was done, I realized that I also needed a center vertical support. So I used a piece of scrap wood leftover from my windowsill project. Done.

And Then More Shelves

The truck wasn’t empty yet. I still had plenty of wood. I also had a really messy wall at the front of that garage bay. And time.

Old ShelvesHere’s the old shelves with a bunch of car stuff on them. This whole area looks like crap here — and this was after I’d moved some trim wood stored there.

A long time ago, I’d bought a very heavy duty bookshelf for my books. I have a lot of books. I don’t remember if this shelf was from my New Jersey home or if I got it for the office I had at my condo in Wickenburg for a while. In any case, it eventually made its way to my Wickenburg hangar where I stored a lot of stuff on it. When I moved from Wickenburg to an East Wenatchee hangar and eventually to my new home in Malaga, the shelves came with me. I’d put them in the front of that garage bay and was using it to store miscellaneous auto-related stuff.

But it looked like crap.

I texted a friend of mine who has rental properties. Want an old bookshelf in decent condition? I sent a picture. Sure, she answered. Send a man with a truck, I told her. (She’d also taken my old Sony Trinitron off my hands.)

I took all the things off the shelves and used a hand truck to move the shelves over to a spot between Bay 2 (Honda S2000) and Bay 3 (Ford truck). Hopefully, the man with the truck will come within a few days. I swept. And then I got to work.

Four shelves, no shelf cutting needed because 8 feet was fine. I ripped two 2x4s on my table saw and used them for horizontal supports for the front of the shelves. Then I cut 2 2x4s to 79 inches and started piecing all of it together.

Penny and Sheep
I had to crop the heck out of this cell phone photo. My truck mirror is on the right.

And that’s when Penny started barking like a little nut. I went out to investigate. She was halfway down the driveway at a standoff with a bighorn sheep. After some more barking, she spooked it and it bounded off. And then a dozen of its friends shot out of my side yard after it. There had been a whole herd of them less than 100 yards from where I was working and I didn’t even know it.

I took a break for lunch. I saw the sheep again later. They got very close. I got photos. But I’ll save that for another blog post.

I eventually got back to work. Again, I had to cut supports as I mounted each shelf. But once I got the hang of it, it went very quickly. I was done within an hour.

I put away my tools and set about organizing car and motorcycle-related stuff on the new shelves. I found a garage door opener for my old house. I found the stock mats that had come with my old Ford F350. (It had custom rubber mats so these were brand new; I photographed them and put them on Craig’s List.) I walked around my whole garage, looking for anything remotely car or motorcycle related and moved it to the shelves. I still had lots of space to fill.

I had some extra wall space between the shelves and the garage door. I measured a crate I had in my shop and moved it into position. I cut a piece of wood to give it a sold top. Then I moved my gas cans and spare propane bottle onto it. It made sense to keep stuff like that near the door where it could be quickly removed.

I found a few more bungee cords and put them away.

I spent some time admiring my handiwork. I might be the Queen of Clutter, but it isn’t by choice. If everything has a place, everything can be put away. The trick is finding a place for everything. Now I have a place for my car stuff.

Finished Garage Shelves
These shelves look a lot nicer than the mess I had there before.

Up Next

Before I called it quits for the day and went upstairs to get cleaned up, I took a look at the wall in Bay 4. That’s where my little boat and motorcycle live. It’s a big mess and could really use some shelves. I’m thinking it might be a good place to organize all of my extra beekeeping equipment.

Looks like I’ll be hitting Home Depot for more lumber again.

Footnote

After writing this and posting it and then re-reading it online, I started thinking about all the work I’d done to build these shelves — and to do all the other things I’ve done as part of the construction of my home. A lot of it is difficult, challenging work that requires me to use my brains as well as my physical strength to get a project done. A lot of people would shy away from work like this and either hire someone else to do it or not do it at all. I know this from experience; so many projects at my Arizona house just didn’t get done. Or got done the way a contractor did them — which might not be the way it should have been done to meet needs.

Doing things like this myself is a task and a challenge I really look forward to. I don’t have a regular job that requires me to show up at an office or sit at a desk and make calls all day. My time is infinitely flexible. I could spend it sleeping all day or watching television or just goofing off. Yet many days, I choose to spend my time working hard on projects like this. The way I see it, there are four benefits:

  • I get the thing done and get the benefits of that. In this case, I’ve got a bunch of neat, new storage spaces where I used to have a wall with a lot of stuff piled up on it.
  • I save money on what it would have cost to hire someone to do the job. It’s a lot cheaper for me to spend a few hours on a project like this than to pay a carpenter to do it. It’s not like I don’t have the time.
  • I learn new techniques, often through trial and error. The things I learn can be applied to other projects. The way I see it, if I can’t learn something every day, why bother getting out of bed?
  • I get an amazing feeling of satisfaction every time I look at something I created with my own hands. My home is full of things like this. Read my construction posts to see what I’ve done; I’m proud of every single project I finished.

The people who think I’m doing these things because I’m cheap or bored are completely missing the point. They likely haven’t taken on projects like these, projects that can meet a specific need and give them so much satisfaction for every minute of effort put into them. It’s not difficult if you think it through and have the right materials and tools. Dare I say it? It’s fun.

Try it sometime and see for yourself.

The Sun Shades

A solution to a “problem” I’d hoped I wouldn’t have.

On May 20, 2014, I began blogging about the construction of my new home in Malaga, WA. You can read all of these posts — and see the time-lapse movies that go with many them — by clicking the new home construction tag.

Earlier in June, I finally broke down and ordered sun shades for my home.

My living space has 15 windows, 11 of which are 4 feet wide by 5 feet tall and, as positioned, offer a nearly unobstructed view of what’s outside. (The others 4 are 6 feet wide and 3 feet tall up near the ceiling facing south.) Because I have no close neighbors and no worries about people looking in, I don’t have any curtains or shades. The result: my home is very bright with natural light during daylight hours.

Great Room at First Light
My great room, looking west northwest, shot from my desk at first light. The number and placement of windows offers an almost unobstructed view of what’s outside beyond my deck.

This isn’t perfect, however. (What is?) While the 7 north-facing windows are shaded by the roof over my deck on that side, the 3 east-facing and 1 west-facing windows are not. This time of year, I get a lot of direct sun into the east windows in the morning and into the west window in the afternoon. Although this tends to raise the temperature in my living room (morning) and bedroom (afternoon), that’s not really a problem — my air conditioning and ceiling fans can handle that. What is a problem is that I can’t work comfortably at my desk in the morning with the sun shining in my face. I’m also slightly concerned about the affect of direct sun on my living room’s red leather sofa and bedroom’s brown leather sofa and the various antique and heirloom items I own.

Solution: sun shades: shades that offer some filtering of the sun without completely blocking out the view. These are extremely popular in Arizona, where the sun can be brutally strong, especially in the summertime. I had a set at my home there for afternoon relief on the west-facing downstairs patio. Those were off-the-shelf roll-up shades from Home Depot that were admittedly cheap and ill-fitting but did the job. I’d want something a lot nicer for my new home.

In the past, I’ve ordered blinds from Select Blinds, a great source of blinds, shades, and other window treatments. This is where I ordered faux wood blinds for the little windows in my Howard Mesa cabin in Arizona and cloth vertical blinds for the sliding glass doors on the Phoenix condo. These folks do great work at a good price. There’s always a sale or special deal.

This time around, I ordered inside mount sun shades that filtered out only 14% of sunlight, thus letting a lot of light through. I’d be able to see through them, even when they’re down. I figured I’d put them on the 3 east and 1 west windows and use them in the summer. If they were easy to remove from the mounting hardware, I’ll likely remove them for the rest of the year. I don’t want anything blocking my view.

What I liked a lot about the blinds I chose is that they didn’t have to be wound up or down with a cord. They were spring-loaded, just like the blinds my parents had in our house for privacy back in the 1960s. You could pull them down in any position and with a tug, let them retract back up. No cord to worry about getting sucked into my Roomba or tangled into the power cord for my router or TV.

As usual, there was a special deal. (Deals aren’t really “special” if they’re always available, but I’m not complaining.) This time it was 35% off plus an additional 10%, 15%, or 20% off depending on the order total. My order of four custom-sized blinds — each window opening is a little different, thanks to the slap dash nature of the window framing — qualified for the extra 15% off, bringing the order total to just $370, including shipping. I sincerely doubt I could have gotten a better deal locally

Weeks went by. I was out working in my garden when the FedEx Ground truck came and dropped off a long box. My blinds.

I got to work the next day. The first chore was to finish the seal between the window and drywall. Although the drywall guys had done a great job hanging a lot of drywall in my home and fitting it around windows to create the box-like effect I have, they did a crappy job of finishing. I had to buy paintable caulk, run beads in the joints, and smooth it with a neat little caulking tool I have just for that purpose. A bit of paint once the caulk had dried finished the job.

Bad Finish Better Finish
Left: typical bad joint between drywall and window frame. Most of my windows were like this. (Apparently, the general contractor (me), was supposed to hire a finish guy. Who knew? I guess I’m that guy.) Right: joint between window and frame after applying and smoothing caulk. A bit of paint made it perfect.

Drywall Anchor and Screw
An example of a drywall anchor and screw.

Installation of the blinds was easy. Although I used the mounting brackets they came with, I could not use the screws. I needed drywall anchors, since the screw positioning did not connect with any of the studs. No problem — I had suitable drywall anchors with corresponding screws leftover from another project that didn’t need the anchors. I measured and marked, drilled holes, tapped in anchors, positioned brackets, and screwed in fasteners. (Any job is easy when you’ve got the right tools.) Using the tags in each blind bag, I matched the blinds to the windows. There was a bit of a challenge getting the middle east blind in — they were all a tight fit — but some creative use of a hammer resolved the problem.

Blinds Down
With the blinds down, plenty of light comes through and I can still see what’s outside. Although the blinds are long enough to go down to the windowsill, I typically only lower them to the part that opens so air flow is not restricted.

Blinds Open
When the blinds are open, the roller at the top of the window frame is nearly invisible, so I don’t have to look at them at all.

The result was perfect — exactly what I wanted. Actually, even a little better, as these two photos of two east side windows illustrate.

When the blinds are down, the light is filtered just enough. I can sit at my desk and work comfortably to get things done, but there’s still plenty of that morning light to illuminate the room. And I can see right through the shades for a sort of gauzy view of what lies beyond.

When the blinds are up, they roll tightly to the top of the window. Because I chose a neutral color — a sort of linen white — they are nearly invisible. No need to remove them in the winter months — which is good because the hardware would be very noticeable without them. This is a total win-win for me because I really don’t want to see any window coverings on any of my windows unless they are in use. I don’t believe in “dressing” a window when the real beauty is outside.

Of course, I only need the blinds down on the east side in the early morning — say before 10 AM — starting about a month before the summer solstice and ending about a month afterwards. The same goes for the one west side window in my bedroom for the afternoon — say after 4 PM — although I tend to keep that one down all day long because I’m not usually in that room during the day.

In all, I think I found the perfect solution to a “problem” I was hoping I wouldn’t have. The sun shades do the job, look great, and weren’t outrageously expensive.

This is only one of the challenges I’m facing and working through as I put the finishing touches on my home. The loft rails, which I finished this past winter, was another. Coming up is a big one: the stairs to the loft. Now that I have all the materials I need to start working on them, I hope to be blogging about that soon.

Golden Hour at the Aerie

Two shots showcasing my home.

Even amateur photographers — or at least serious amateur photographers like me — know that the best time for landscape photography is during the so-called “Golden Hour.” This is the time of day roughly one hour after sunrise and roughly one hour before sunset when the sun’s light is soft and often golden in color. Long shadows provide depth which adds texture and highlights contours in land forms. Colors are skewed reddish, which can make everything look just better.

Construction on my home has been mostly done — I still have a few things to do inside like finishing trim and building a set of stairs to the loft — for a few months now. I got my official certificate of occupancy about two months ago. I recently did some outside work to clean up “the yard” and make it look presentable. I have ten acres but I really only maintain about an acre of it — the rest is natural vegetation: bunch grass, sagebrush, and wildflowers. It gets really green here in spring but starts to brown up by late May. This year, we’ve had just enough rainfall to really turn on the wildflowers and keep the grass green and gold. Really pretty.

Perfect for capturing some shots of my home to share with friends and family.

I got the first shot the other day. I happened to be down at my Lookout Point bench late in the afternoon when I looked back up at my home. The light was just right to illuminate the multitude of wildflowers that had grown between the bench and my building. Unfortunately, I’d left my Jeep and truck in front of their garage doors and that made the place look less than perfect. By the time I moved them and came back, the light would be gone. I decided to do it another day.

Afternoon Home
I like this shot the best, mostly because you can also see the nearly full moon in the sky above the cliffs.

That day came a few days later. I was inside, resting up from some minor surgery I’d had earlier in the day when I realized that the light was perfect. I grabbed my phone and ran down the stairs with Penny at my heels. We hurried down the path to Lookout Point and I turned around. Perfect!

I shot about 10 photos from different angles. This is the one I like the best.

I very seldom share this view of my home. The reason: it only photographs well in the afternoon in late spring, summer or early autumn. Other times, the cliffs to the south are in shadows.

This shot really shows off the beauty of the cliffs behind my home. They rise about 1,000 feet above my road and consist of basalt columns of rock laid down during Washington’s prehistoric volcanic past and carved away by ice age floods. My home sits on a shelf of tightly packed silt; the land drops away again toward the river to the north.

The vegetation up there, by the way, is ponderosa pine with the occasional aspen grove. I’ll be planting some of those on my property in the years to come. The irrigation lines to get them started are already laid.

This morning, the light and clouds were perfect again for a golden hour shot of the front of my home, which faces east. I didn’t mind the truck being parked on the concrete apron by the big RV garage door — although the truck does manage to make the 14 feet tall by 20 feet wide door look small. I grabbed my phone again and hiked up my driveway and partially up the road behind my home. I took just three shots from different angles. This was the middle one and I like it best.

Morning at Home
This shot, taken this morning, shows off the front and north side of my home, as well as the view beyond. The view, privacy, and quiet is what sold me on this building site when I first saw it back in 2012.

Every time I look at my home, I realize that none of it would have been possible if I’d stayed married to the sad sack old man who was living in a rut in Arizona. I’m sad for him — he would have really liked it here, maybe as much as I do — but I’m thrilled to have had the freedom to build the home I wanted and to live the lifestyle I’ve come to cherish.

Life is what you make it. If you want something badly enough, you need to make it happen. There’s nothing that says that more to me than my home here at the Aerie.